Dual Technology Coverage, Adapting to Diverse Needs
- Cryogenic Air Separation Production Line: Designed for large-scale, high-purity needs, supporting high-capacity daily output of liquid and gaseous products, with argon co-production capability.
- PSA Pressure Swing Adsorption Production Line: Suitable for small-to-medium scale, flexible production scenarios, offering rapid start-up and low energy consumption, adaptable to intermittent operation requirements.
Energy-Saving Design, Cost Reduction and Efficiency Improvement
- Equipped with a cold energy recovery system, variable frequency compressor, and intelligent load regulation function, reducing energy consumption by 10-20% compared to traditional production lines.
- On-site gas generation eliminates gas transportation, storage, and cylinder rental costs, helping customers reduce long-term operating expenses by over 40%.
High Stability and Automation
- Modular structure combined with high-quality core components ensures a design lifespan exceeding 20 years and an annual failure rate of ≤1%.
- Equipped with a PLC/DCS intelligent control system, supporting one-button start-up, real-time purity/flow monitoring, and remote fault diagnosis, significantly reducing manual intervention.
Flexible Customization, Global Compliance
- Personalized solutions can be provided based on capacity, purity, pressure, and gas type, precisely matching specific industry needs.
- The entire production line complies with international standards such as ISO, CE, ASME, and BV, and has global delivery capabilities and 24/7 technical support, covering on-site commissioning and after-sales maintenance services.
Metallurgical Industry: Oxygen is used in steelmaking/metal smelting, and nitrogen is used for annealing and oxidation protection;
Petrochemical Industry: Nitrogen is used for pipeline purging/sealing, oxygen is used in chemical synthesis reactions, and carbon dioxide is used for carbon capture and resource utilization;
Electronics Industry: Ultra-high purity nitrogen/argon is used in semiconductor manufacturing and chip packaging;
Medical and Food Industry: Medical-grade oxygen is supplied to hospitals, and food-grade nitrogen is used for packaging and preservation;
Aerospace Industry: High-purity liquid oxygen/liquid nitrogen is used for rocket fuel and equipment cooling.
Our Service
Partnering with us will provide you with reliable, economical, and environmentally friendly industrial gas supply solutions.
Needs Assessment and Solution Design
We gain a thorough understanding of the customer's production capacity, purity, pressure, and industry conditions. Based on on-site conditions, we develop customized process solutions, clearly defining equipment configurations and technical parameters to ensure solution suitability.
Customized Manufacturing of Core Equipment
We precisely manufacture cryogenic air separation/PSA core units according to the proposed solution, employing high-quality components and modular processes. We strictly control production standards to ensure equipment stability and durability.
Full-Process Engineering Procurement
We coordinate the procurement of auxiliary equipment, piping, control systems, and other supporting equipment, selecting compliant suppliers to ensure consistent material quality and timely delivery, avoiding delays.
On-Site Installation and Commissioning
A professional engineering team provides on-site installation, completing standardized equipment assembly, piping laying, and system integration. We accurately adjust parameters to ensure the production line reaches designed capacity and purity standards.
Personnel Training and Operation Guidance
We conduct practical training on equipment operation, daily maintenance, and troubleshooting, providing detailed operation manuals to help the customer team quickly master operational skills.
Lifetime after-sales service and technical support
We provide an 18-month warranty, 24/7 remote diagnostics, regular inspections and maintenance, support for future capacity expansion and technology upgrades, and ensure the long-term stable operation of the production line.
FAQ
Does the system offer overseas after-sales service?
The oxygen and nitrogen units have an 18-month warranty. NEWTEK provides overseas engineer services. When users encounter installation, commissioning, or operational problems in overseas applications, professional engineers can be dispatched to the site to resolve the issues.
Can the system be customized to meet actual production needs, such as adjusting product ratios or expanding production capacity?
Yes, the system supports customization. On one hand, the ratio of gaseous and liquid products can be adjusted according to the usage scenario, and an argon separation module can be added if necessary. On the other hand, the equipment adopts a modular design. When production demand increases later, relevant modules can be added to expand production capacity, effectively adapting to future production scale growth.
What should be done if the purity of the produced gas decreases during system operation?
- Check if the multi-stage air pretreatment filter is clogged or aged, as impurities in the air will affect product purity. Replace the filter element promptly if necessary.
- Check the adsorbent in the system. If the adsorbent is deactivated due to moisture or contamination, it needs to be replaced regularly.
- Check the operating status of the distillation column. Abnormal temperature and pressure inside the column will affect the separation effect; relevant parameters can be adjusted through the intelligent control system.
Can this device operate at a stable pressure? Can it meet the pressure requirements of different industrial production processes?
Yes. The device is equipped with high-efficiency liquid oxygen and liquid nitrogen pumps, allowing it to directly handle high-pressure gas filling conditions without the need for additional pressurization equipment. This fully meets the various gas pressure requirements of industrial production in fields such as metallurgy, chemical engineering, and electronics manufacturing.
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